Pages

Drop Down MenusCSS Drop Down MenuPure CSS Dropdown Menu

Wednesday, December 28, 2016

Mechanical Design Mechanical Engineering

Mechanical Design

Welcome from the editor

The ASME Journal of Mechanical Design (JMD) serves the broad design community as a venue for scholarly, archival research in all aspects of the design activity. JMD has traditionally served the ASME Design Engineering Division and its technical committees, but it welcomes contributions from all areas of design with emphasis on synthesis. 



Example topics include:



    Design automation, including design representation, virtual reality, geometric design, design evaluation, design optimization, risk and reliability-based optimization, design sensitivity analysis, system design integration, ergonomic and aesthetic considerations, and design for market systems
Design of direct contact systems, including cams, gears and power transmission systems

    Design education



    Design of energy, fluid, and power handing systems

    Design innovation and devices, including design of smart products and materials

    Design for manufacturing and the life cycle, including design for the environment, DFX, and sustainable design

    Design of mechanisms and robotic systems, including design of macro-, micro- and nano-scaled mechanical systems, machine component, and machine system design

    Design theory and methodology, including creativity in design, decision analysis, design cognition, and design synthesis.





The connecting thread among all these topics is the emphasis on design, rather than just analysis. Design scholarship is based on careful analysis models, whether physical, computational, or behavioral, and has design intent: creating something in the physical world we live in, rather than just analyzing what is happening in it.



This site is a communication forum for the design community, and is a companion to the ASME Journals Digital Submission site. We provide more information about the journal, its scope, practices, and philosophy; short biographies of the editorial board that serves our authors; and a list of frequently asked questions (FAQs). We continue to update the site based on your input. Welcome to the JMD community!

Lamp with Single Switch Connection



Lamp with Single Switch Connection



I.                   Objective
After completing this experiment, you are expected to be able to install a lamp with a single switch.
II.                Introduction
A switch is an electrical device, usually electro-mechanical, used to control continuity between two points. It can break an electrical circuit, interrupting the current or diverting it from one conductor to another. There are many kinds of switch such as switches for power installation, for lighting installation, etc. But switches that we are most familiar with in our daily life at home, at school and other community places are the lighting installation switches. One of which is a single switch.
The main function of these single switches is on/off a lamp. In this single switch, there are only two contact points that connect the phase line with the lamp.







1) First, shut off the power to the circuit—never work on an energized circuit. If you’re replacing an existing switch, use a screwdriver to remove the plastic faceplate and to unscrew the existing switch from the electrical box. Use an electrical tester to check the wires that go to the existing switch (or the new wires that are intended for the switch) so you can be sure they are not active. Place one probe on the bare ground wire inside the box and touch the other probe on each of the wired screw terminals of the switch or the bare end of the black wire that will carry electricity to the switch. No voltage should register. Once you’re sure the power is off to the switch, use the screwdriver to remove the existing switch (if there is one) from its wires.
2) Straighten the ends of the circuit wires you will be connecting to the switch, and then use wire strippers to remove 1/2-inch of insulation from the wire ends.
3) Secure the circuit’s bare or green grounding wire to the green grounding screw on the switch. If the switch has its own grounding wire, twist the bare end together with the circuit’s grounding wire, using lineman pliers, and secure it with a copper compression sleeve or wire nut. Note: If you are using a metal box, include a grounding jumper from the ground wire connections to the box.
4) Connect the two black wires (sometimes called “hot” wires) to the switch’s screw terminals. It does not matter which wire goes to which terminal. Note: Some switches have holes in the back of the switch for the wires, which you can use instead of the terminal screws on the side.
5) Mount the switch (be sure it’s right side up). First, fold the wires behind the switch and carefully push the switch into the box. Next, align the switch vertically by adjusting the screws in the mounting slots. Also make sure the switch is flush with the wall. If it isn’t, shim it out using the break-off portions of the switches plaster ears or use special washers sold for shimming purposes. Screw the switch to the box.
6) Screw the faceplate to the switch using the screws included with the faceplate.
In addition to wiring a switch of the single-pole type, you can wire three-way switches that allow you to turn the light on and off at two different locations, such as at either end of a hallway or stairwell. It is also possible to wire a four-way switch that allows you to control a light from three locations. Just remember the cardinal rule when working with electricity: Make sure the power is turned off to the area you are working on.

V.                Evaluation
1, Based on its capacity, 1mm is the minimum crossing-sectional area for the copper wire.
2, Types of Switches
Any switch designed to be operated by a person is generally called a hand switch, and they are manufactured in several varieties:

Toggle switches are actuated by a lever angled in one of two or more positions. The common light switch used in household wiring is an example of a toggle switch. Most toggle switches will come to rest in any of their lever positions, while others have an internal spring mechanism returning the lever to a certain normal position, allowing for what is called "momentary" operation.

Pushbutton switches are two-position devices actuated with a button that is pressed and released. Most pushbutton switches have an internal spring mechanism returning the button to its "out," or "unpressed," position, for momentary operation. Some pushbutton switches will latch alternately on or off with every push of the button. Other pushbutton switches will stay in their "in," or "pressed," position until the button is pulled back out. This last type of pushbutton switches usually have a mushroom-shaped button for easy push-pull action.

Selector switches are actuated with a rotary knob or lever of some sort to select one of two or more positions. Like the toggle switch, selector switches can either rest in any of their positions or contain spring-return mechanisms for momentary operation.

A joystick switch is actuated by a lever free to move in more than one axis of motion. One or more of several switch contact mechanisms are actuated depending on which way the lever is pushed, and sometimes by how far it is pushed. The circle-and-dot notation on the switch symbol represents the direction of joystick lever motion required to actuate the contact. Joystick hand switches are commonly used for crane and robot control.
Some switches are specifically designed to be operated by the motion of a machine rather than by the hand of a human operator. These motion-operated switches are commonly called limit switches, because they are often used to limit the motion of a machine by turning off the actuating power to a component if it moves too far. As with hand switches, limit switches come in several varieties:

These limit switches closely resemble rugged toggle or selector hand switches fitted with a lever pushed by the machine part. Often, the levers are tipped with a small roller bearing, preventing the lever from being worn off by repeated contact with the machine part.

Proximity switches sense the approach of a metallic machine part either by a magnetic or high-frequency electromagnetic field. Simple proximity switches use a permanent magnet to actuate a sealed switch mechanism whenever the machine part gets close (typically 1 inch or less). More complex proximity switches work like a metal detector, energizing a coil of wire with a high-frequency current, and electronically monitoring the magnitude of that current. If a metallic part (not necessarily magnetic) gets close enough to the coil, the current will increase, and trip the monitoring circuit. The symbol shown here for the proximity switch is of the electronic variety, as indicated by the diamond-shaped box surrounding the switch. A non-electronic proximity switch would use the same symbol as the lever-actuated limit switch.
Another form of proximity switch is the optical switch, comprised of a light source and photocell. Machine position is detected by either the interruption or reflection of a light beam. Optical switches are also useful in safety applications, where beams of light can be used to detect personnel entry into a dangerous area.
In many industrial processes, it is necessary to monitor various physical quantities with switches. Such switches can be used to sound alarms, indicating that a process variable has exceeded normal parameters, or they can be used to shut down processes or equipment if those variables have reached dangerous or destructive levels. There are many different types of process switches:

These switches sense the rotary speed of a shaft either by a centrifugal weight mechanism mounted on the shaft, or by some kind of non-contact detection of shaft motion such as optical or magnetic.

Gas or liquid pressure can be used to actuate a switch mechanism if that pressure is applied to a piston, diaphragm, or bellows, which converts pressure to mechanical force.

An inexpensive temperature-sensing mechanism is the "bimetallic strip:" a thin strip of two metals, joined back-to-back, each metal having a different rate of thermal expansion. When the strip heats or cools, differing rates of thermal expansion between the two metals causes it to bend. The bending of the strip can then be used to actuate a switch contact mechanism. Other temperature switches use a brass bulb filled with either a liquid or gas, with a tiny tube connecting the bulb to a pressure-sensing switch. As the bulb is heated, the gas or liquid expands, generating a pressure increase which then actuates the switch mechanism.

A floating object can be used to actuate a switch mechanism when the liquid level in an tank rises past a certain point. If the liquid is electrically conductive, the liquid itself can be used as a conductor to bridge between two metal probes inserted into the tank at the required depth. The conductivity technique is usually implemented with a special design of relay triggered by a small amount of current through the conductive liquid. In most cases it is impractical and dangerous to switch the full load current of the circuit through a liquid.
Level switches can also be designed to detect the level of solid materials such as wood chips, grain, coal, or animal feed in a storage silo, bin, or hopper. A common design for this application is a small paddle wheel, inserted into the bin at the desired height, which is slowly turned by a small electric motor. When the solid material fills the bin to that height, the material prevents the paddle wheel from turning. The torque response of the small motor than trips the switch mechanism. Another design uses a "tuning fork" shaped metal prong, inserted into the bin from the outside at the desired height. The fork is vibrated at its resonant frequency by an electronic circuit and magnet/electromagnet coil assembly. When the bin fills to that height, the solid material dampens the vibration of the fork, the change in vibration amplitude and/or frequency detected by the electronic circuit.

Inserted into a pipe, a flow switch will detect any gas or liquid flow rate in excess of a certain threshold, usually with a small paddle or vane which is pushed by the flow. Other flow switches are constructed as differential pressure switches, measuring the pressure drop across a restriction built into the pipe.
Another type of level switch, suitable for liquid or solid material detection, is the nuclear switch. Composed of a radioactive source material and a radiation detector, the two are mounted across the diameter of a storage vessel for either solid or liquid material. Any height of material beyond the level of the source/detector arrangement will attenuate the strength of radiation reaching the detector. This decrease in radiation at the detector can be used to trigger a relay mechanism to provide a switch contact for measurement, alarm point, or even control of the vessel level.


Lamp Connection with Single Switch and Junction Box


 



I.                   Objectives
After completing this experiment, you are expected to:
1.      Understand the connection between a lamp, single switch, and junction box.
2.      Understand of the connection between a lamp, a single switch, and junction box.
II.                Introduction
An electrical Junction Box is a container for electrical connections, usually intended to conceal them from sight and deter tampering. The symbol of a junction box is shown at Figure (a), and Figure (c) is its wiring diagram. Inside the junction box, there are three connection points. One point is used as ground point and it is connected to the installation grounding. The other two points are used as phase and neutral line.
Standard colors used to different the cable lines are:
Ground Line          : Green with yellow stripe cable.
Neutral Line          : Blue cable.
Phase Line                        : Red, Black, and/or Yellow cable.
III.             Apparatus
Main         : Socket Lamp PTE-045-010   1          Unit
                    1 Phase MCB PTE-045-011 1          Unit
                    Single Switch PTE-045-015  1          Unit
                   Single Switch PTE-045-017   1          Unit
                   Connecting Leads
Auxiliary   : Incandescent Lamp               1          Unit
Other         : Junction box, Hammer, Phillips screwdriver, standard screwdriver, Wire strippers, Wire strippers, Wire nuts, and Junction box cover
IV.             Procedure




Step 1
Determine the size of box you need based on the wire size you wish to join. Junction boxes sold at any home improvement retailer work for home projects.
Step 2
Mount the box in place with the fasteners provided with it.
Step 3
Pull the wires into the box leaving 6 inches of each wire hanging out the box, and then cut off the excess.
Step 4
Cut away all of the cabling’s outer jacket that is visible inside the junction box.
Step 5
Bring the exposed copper wires together, twist their ends together in a clockwise motion then cover then ends with a wire nut.
Step 6
Strip away 1 inch of the white wires insulation and then twist and cover with a wire nut. Repeat the process with each color of wire.
Step 7
Push all of the wires back inside the junction box and seal it with a junction box cover.

V.                 Evaluation
1.      The rules on installing a junction box.
-Check your local electrical codes to know how many wires you are allowed to join in one junction box.
-If working with a metal junction box, affix a ground tail to it and then connect this to the other exposed ground wires so the box itself is grounded.
-Ensure that the power is off to the area where you are working by switching off the breaker. Not doing this can result in serious injury or death to you and anyone in the building. It is also a good idea to use a voltmeter to check that the power is off before working near any exposed wires.
-Visually verify that all of the wires are the same gauge before proceeding. Attaching wires of different gauges is a fire hazard

2.      All junction boxes have capacity associated with them in cubic inches. Most non-metallic boxes on the home stores will have a Cubic Inch per Junction box printed in them.
3.       




4.      The standard colors for line cables connected to the junction box socket are:
Ground Line    : Green with yellow stripe cable
Neutral Line     : Blue Cable
Phase Line       : Red, Black, and/ or Yellow cable

Other sources

Each conductor Wires-Hot (black), red or others not white or green), Neutral (White) and Ground (bare or green).





v






Correction Power Factor for Fluorescent Lamp Circuit

 




I.                   Objectives
1.      Understand the connection between  fluorescent lamp
2.      Excess usage of fluorescent lamp and incandescent lamp with the same power.
3.      Repair Power Factor of Fluorescent lamp by using load capacitive.
II.                Introduction
Power Factor is a measure of how efficiently electrical power is consumed. In the ideal world Power Factor would be unity. Unfortunately in the real world Power Factor is reduced by highly inductive load to 0.7 or less. This induction is caused by equipment such as lightly loaded electric motors, luminaire transformers and fluorescent lighting ballasts and welding sets, etc.


                                               
                               Apparent Power: S= V.I                         
                                                            Reactive Power: Q=I.V Sinφ



          φ

                 Active Power: P=I.V Cosα
            Where S=V.I (Volt Ampere)
                        P=V.I Cosφ (Watt)
                        Q=V.I Sinφ
III.             Apparatus

IV.             Procedure








V.                Evaluation
1.
Fluorescent Bulbs Vs Incandescent Bulbs
            While Fluorescent (CFL) bulbs generate light by sending an electrical discharge through an ionized gas, incandescent bulbs emit light by heating the filament present in the bulb.
            When CFL bulbs were first introduced in the 1970s, they were expected to spell the end of the traditional incandescent light bulb. After all, they are much more energy-efficient. Indeed, CFL bulbs have risen to promise in the last two decades. But owing to their higher cost, taking longer to achieve full brightness and the environmental concerns over bulbs that contain mercury, CFL bulbs have not yet made incandescent light bulbs obsolete.
Advantages and Disadvantages
Fluorescent light bulbs are better than incandescent bulbs in almost every way: lifetime cost, environmental impact and energy savings.
            Longevity
Fluorescent light bulb is known to reduce replacement cost and is an energy saver. It also lasts 10 to 20 times longer than incandescent bulb. They do suffer from flickering problems and shorter life if used at a place where it is frequently switched on and off. These bulbs also require optimum temperatures to work well; they are known to function under capacity when switched on in lower temperatures.

An incandescent light bulb is very sensitive to changes in voltage and hence its longevity can be double by adjusting the voltage supply. However, this affects the light output and is known to be used only in exceptional circumstances
            Energy Efficiency
Fluorescent bulbs save energy and last longer, but are more expensive. These bulbs also convert more of the electricity supplied into visible light than their popular counterparts. Along with that, a fluorescent light bulb emits lesser heat and distributes light evenly without putting a strain on the eyes.
            Health Issues and Environmental Impact
Though there hasn’t been an official study, some people suggest that incandescent bulbs impose lesser risks to the body than the fluorescent bulbs do. The fluorescent light bulb is an energy saver so in the sense it is beneficial to the environment. But it also harms the environment due to the mercury content in it. When these lamps are disposed, the mercury content in them evaporates and causes air and water pollution.
Incandescent bulbs contain tungsten which is not hazardous to the environment. Hence, the bulbs do not impose as much health risk as fluorescent bulbs do.
            Price
When CFL bulbs were first introduced, they were significantly more expensive than incandescent bulbs. But now the price difference has virtually been wiped out. The cost varies by manufacturer and retailer.

Friday, August 26, 2016

Multiple Integration

Example

Let's evaluate the double integral R6xydA , where R is the region bounded by y=0x=2, andy=x2. We will verify here that the order of integration is unimportant:
Integrating first with respect to y, then with respect to x:
R6xydA = = = = = = 020x26xydydx 023xy2   x2y=0dx 023x5dx 21x6     2x=0 21(64)21(0) 32  
Integrating first with respect to x, then with respect to y:
R6xydA = = = = = = 042y6xydxdy 043x2y   2x=ydy 0412y3y2dy 6y2y3   4y=0 6(4)2(4)36(0)2(0)3 32  

so R6xydA=32  here, regardless of the order in which we carry out the integration, as long as we are careful to set up the limits of integration correctly.
Now for a triple integral...